Sunday, February 12, 2017

Medical waste incineration system

Medical waste incineration system of 300 kg/hr burn rate with dual fuel (gas and diesel) type, daily 8-16 hrs operation and a stack height of 15 meter.Primary combustion
i.    The primary combustion chamber shall be accepted as the primary combustion zone;
ii.    The minimum combustion temperature of the primary chamber shall not be less than 800 degrees C;

Secondary combustion
The residence time in the secondary chamber shall not be less than 2 seconds;
The gas temperature as measured against the inside wall in the secondary chamber, not in the flame zone, shall not be less than as indicated in Lots 1-7 ;
Both the primary and the secondary temperatures shall be maintained until all the waste has been completely combusted;

Chimney
The chimney shall have a minimum height of 4 meters above ground level;
The minimum exit velocity of the emissions shall not be less than 10 metres/second;1.    Capacity of destruction in weight: 60 Kg/h.
2.    It should be able to operate not less than 10 hours/day
3.    This incinerator must be able to destruct all combustible wastes produced by hospitals, private clinics, laboratories, institutes, etc…
4.    Design Specification : Types A, B, C, D, and E of medical waste
5.    "PYROLYTIC" combustion, by controlling the gasification of waste.
6.    The incinerator must avoid the release of black smoke and fine dust, (Smokeless) during the loadings.
7.    It should be able to reduce the volume of wastes by 98%.
8.    It should be able to hold emission in the second burn with gas residence of not less than 2 seconds.
9.    The incineration should be completely free from visible smoke as well as offensive odours.
10.    The lower calorific power (L.C.P) of this waste will be 3,500 kcal/kg
•    The Temperatures of combustion: Minimum will be 850oC and max 1400oC
•    Post combustion: >1100oC.
11.    The Internal diameter of the Chimney: Ø 400 and its height: 8 m
12.    The Volume of the combustion chamber: 1.200 L
13.    The Dimension of the door for loading in cm: 70x70.
14.    Burner operation should be Automatic On/Off
15.    Fuel : diesel
16.    The supplier must provide  necessary information for the best of  the installation
This incinerator with "PYROLYTIC" combustion must have:
17.    A combustion chamber of waste:
* Perfectly tight door for the manual loading of waste. The loading should be Manual, Batch Load
* A burner of lighting which the use is limited to the ignition of waste.
* Frontage of loading with door seals gone up on hinges, wheel of screw plug, flexible joint, and stuffing insulating out of refractory.
* The insulation of the combustion chamber should be composed of refractory bricks, having a high content of aluminium and insulates bricks in order to assure a minimum temperature on   the outside sheet metal.
* Composition of the refractory;
•    Refractory concrete :
    . Thickness    : ≥100 mm
    . Nature: 42% of Al203
•    Insulate in fibrous panels :
    . Thickness: ≥75 mm
•    Nature: Calcium silicate.
* Burner of lighting of waste, with fuel, standard mono-bloc casting guiding  plunging flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.
* Plate of combustion in Carborundum, avoiding the fixing of glass and slags.

18.    A chamber of post combustion of gases
* A burner of combustion of gases,
* A device of injection of air allowing a total recombustion of gases,
* A device of air inlet of cooling of waste gases,
* A sheath of evacuation of the gases burnt.
* Carcass in strong sheet steel with support of connection.
* Composition of the refractory;
•    Refractory concrete :
    Thickness    : ≥150 mm
    Nature: 65% of Al203
•    Insulate in fibrous panel :
    Thickness: ≥85 mm
     Nature: Calcium
* Burner with fuel, mono-bloc casting guiding type with horizontal flame, lighting and safety of     electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.
* A secondary injection of air to ensure perfect oxygen content.
19.    A control box ensuring the complete cycle of combustion.

20.    Fan:
* Electro-ventilator distributing the secondary air, the regulation of the air flow being carried out by valves and following the control of the automatic cycle.
21.    Controls and regulations:
Control box watertight to dust, including:

* A switch circuit breaker for each engine (ventilators and burners).
* A timer with adjustable temporization for the regulation of each burner.
* A regulator with digital watching for the temperature of combustion.
* A regulator with digital watching for the temperature of postcombustion.
* Electric box.

21. The de- ashing must be done in the bottom of the combustion chamber or the deashing should be Automatic or manual batch de ashing.
22. Process Filtering system: Scruber to be mentionned as optional
23. Emission Standards Compliance: BS 3316 or équivalent standard
23. Capacity to treat Plastic: Not less than 40% by weight
24. CE Manufacturing Compliance: BS EN 746-2-1997
22.    The supplier must give batches of spare parts of first urgency and consumable of the incinerator.
23.    The installed incinerator must bear a one year guarantee.
24.    The supplier shall perforn an onsite installation of the incinerator.
25.    The technical training of operators will have to be provided and given by a technician
from the factory; it will consist of curative and preventive maintenance, and the use of machine, etc

Orignal From: Medical waste incineration system

Wednesday, January 18, 2017

HIGH TECH MEDICALWASTE INCINERATOR

Incinerator model A
Burn Rate 65kg/h minimum
Weight (kg), please indicate:
Secondary Chamber
Gas Retention Time - 2 Seconds
Fuel - Diesel/LPG/LNG, please indicate
Power Supply for Control Box - 220V-240V 50Hz single phase
Minimum operating temperature 850 °C, please indicate
One year Spare Parts Package for complete maintainability
10m Hose Pipe, indicate length
I000 Litre Fuel Tank + Pipe System, indicate volume
Additional chimney extension, indicate height
Warranty, indicate no of years
i.    The primary combustion chamber shall be accepted as the primary combustion zone;
ii.    The minimum combustion temperature of the primary chamber shall not be less than 800 degrees C;

Secondary combustion
The residence time in the secondary chamber shall not be less than 2 seconds;
The gas temperature as measured against the inside wall in the secondary chamber, not in the flame zone, shall not be less than as indicated in Lots 1-7 ;
Both the primary and the secondary temperatures shall be maintained until all the waste has been completely combusted;

Chimney
The chimney shall have a minimum height of 4 meters above ground level;
The minimum exit velocity of the emissions shall not be less than 10 metres/second;

Temperature Warnings
An audible and/or visible alarm to warn the operator when the secondary temperature drops to below the required temperature;

General
Control box can be detached and mounted on separate stand at least 1.5 meters from incinerator at approximately 1.6 meter height;

Lot 2
Item 5    Incinerator model B
Burn Rate 150kg/h minimum
Weight (kg), please indicate:
Secondary Chamber
Gas Retention Time - 2 Seconds
Diesel/LPG/LNG, please indicate
Power Supply for Control Box- 220V-240V 50Hz single phase
Minimum operating temperature 920 °C, please indicate
One year Spare Parts Package for complete maintainability
Item 6    10m Hose Pipe, indicate length
Item 7    I000 Litre Fuel Tank + Pipe System, indicate volume
Item 8     Additional chimney extension, indicate height
Warranty, indicate no of years
Lot 3
Item 9    Incinerator model C
Burn Rate 250kg/h minimum
Weight (kg) please indicate:
Secondary Chamber
Gas Retention Time 2 Seconds
Fuel Diesel/LPG/LNG, please indicate
Power Supply for Control Box 220V-240V 50Hz single phase
Minimum operating temperature 920 °C, please indicate
One year Spare Parts Package for complete maintainability
Item 10    10m Hose Pipe, indicate length
Item 11    I000 Litre Fuel Tank + Pipe System, indicate volume
Item 12    Additional chimney extension, indicate height
Warranty, indicate no of years
Lot 4 – High Temperature Waste Incinerator
Item 13    HTW Incinerator model D
Burn Rate - 150kg/hour minimum
Weight (kg), please indicate:
Secondary Chamber
Gas Retention Time 2 Seconds
Fuel Diesel/LPG/LNG, please indicate
Power Supply for Control Box 220V-240V, single phase 50-60Hz
Minimum operating temperature 1200°C, please indicate
One year Spare Parts Package for complete maintainability
Item 14    10m Hose Pipe, indicate length
Item 15    1000 Litre Fuel Tank + Pipe System, indicate volume
Item 16    Additional chimney extension, indicate height
Warranty, indicate no of years
Lot 5 – Mobile Incinerator
2.    Incinerator provides 2 chamber incineration and holds gasses for a minimum of 2 seconds.
3.    Each incinerator must have adequate labelling for parts/areas of high occupational health and safety risk on the incinerator.
4.    Evidence their product meets relevant national or international emissions standards, such as the United States Environmental Protection Agency, United Kingdom Department for Environment Food
& Rural Affairs, or European Union regulations and directives.

Item 17    Mobile Incinerator model E
Burn Rate 50kg/h minimum
Weight (kg), please indicate:
Secondary Chamber
Gas Retention Time - 2 Seconds
Fuel - Diesel/LPG/LNG, please indicate
Power Supply for Control Box - 220V-240V 50Hz single phase
Minimum operating temperature 850 °C, please indicate
One year Spare Parts Package for complete maintainability
Item 18    10m Hose Pipe, indicate length
Item 19    1000 Litre Fuel Tank + Pipe System, indicate volume
Item 20    Additional chimney extension, indicate height
Lot 6 – Mobile Incinerator
Item 21    Mobile Incinerator model F
Burn Rate 100kg/h minimum
Weight (kg), please indicate:
Secondary Chamber
Gas Retention Time - 2 Seconds
Fuel - Diesel/LPG/LNG, please indicate
Power Supply for Control Box - 220V-240V 50Hz single phase
Minimum operating temperature 850 °C, please indicate
One year Spare Parts Package for complete maintainability
Item 22    10m Hose Pipe, indicate length
Item 23    1000 Litre Fuel Tank + Pipe System, indicate volume
HTW Mobile Incinerator model G
Burn Rate 100kg/h minimum
Weight (kg), please indicate:
Secondary Chamber
Gas Retention Time - 2 Seconds
Fuel - Diesel/LPG/LNG, please indicate
Power Supply for Control Box - 220V-240V 50Hz single phase
Minimum operating temperature 1200 °C, please indicate
One year Spare Parts Package for complete maintainability
10m Hose Pipe, indicate length
1000 Litre Fuel Tank + Pipe System, indicate volume

Orignal From: HIGH TECH MEDICALWASTE INCINERATOR

Specifications for Double Chamber Incinerator

INCINERATOR DESCRIPTION
The Model is for up to 300kgs capacity per batch load and will burn at around 55kgs per hour.
The unit has top loading design and has a heavy duty refractory cement lining for maximum heat retention. Unit have large top lid for easy loading, and specially designed front ash door, for ash removal.
This unit operates at over 1100°C in the primary chamber to ensure complete combustion. This model also benefits
from a heavy duty secondary chamber and burner which ensures a complete re-burn of any smoke and emissions and a 0.5 second gas retention time.
Burn rate    150kg/h minimum
Secondary Chamber    Yes
Gas Retention Time    2 seconds
Fuel    Diesel/LPG/LNG
Power Supply for Control Box    220V-240V 50Hz single phase
Minimum Operating Temperature    920˚C

PRIMARY CHAMBER
Heavy-duty steel casing
High quality refractory lining and insulation
Large full size top load door and liquid retention sill
1 x diesel oil fired ignition burners operated on/off
SECONDARY CHAMBER
Heavy-duty steel casing
High quality refractory lining and insulation
1 x diesel oil fired ignition burners operated on/off
Specifications for Double Chamber Incinerator:
Primary Combustion
The primary combustion chamber shall be accepted as the primary combustion zone.
The minimum combustion temperature of the primary chamber shall not be less than 800 degrees c
Secondary Combustion
The residence time in the secondary chamber shall not be less than 2 seconds
The gas temperature as measured against the inside wall in the secondary chamber ,not in the flame zone shall not be less than as indicated in Lot 1-7
Both the primary and secondary temperatures shall be maintained until all the waste has been completely combusted
Chimney
The chimney shall have a minimum height of 4 metres above ground level
The minimum exit velocity of the emissions shall not be less than 10metres/second
Temperature Warnings
An audible and/or visible alarm to warn the operator when the secondary temperature drops to below the required temperature
General
Control box can be detached and mounted on separate stand of atleast 1.5metres from the incinerator at approximately 1.6 metre height
CE compliant or equivalent for incinerators of this size and model
Drawings and photos for the offered lots
1 year spare parts,fuel tanks and 10metre hose to come standard with every incinerator
Specifications for Mobile Incinerator Units
Trailer mounted mobile incinerator units suitable for the following applications
Medical waste
Domestic waste
Industrial waste
Animal cadavers
CHIMNEY
Heavy-duty stainless steel casing
1.5m length
0.6m refractory lined stack
CONTROL PANEL
Control of 1 burner
Timer control 0- 12 hours
Integral fan timer control
Temperature Monitoring
Thermostatic Control
Automatic Control
Cycle time set up
ANCILLARIES
Operating and maintenance manuals
Spares list
CONTAINERISATION
incinerator fully installed inside of 10 ft ISO certified container
3,5 kwA electricity generator, 1000 litres fuel tank
Incinerator mounted on the silenblock cushion.

Orignal From: Specifications for Double Chamber Incinerator

Diesel/LPG/LNG burning primary combustion chamber/primary combustion incinerator

Primary combustion
Diesel/LPG/LNG burning primary combustion chamber/primary combustion zone
Secondary combustion
Residence time in the secondary chamber not less than 2 seconds
Both primary and the secondary temperatures maintained until all the waste has been completely combusted
Chimney
Chimney with a minimum height of 4 meters above ground level
Minimum exit velocity of the emissions not less than 10 metres/second
Temperature Warnings
Audible and/or visible alarm to warn the operator when the secondary temperature drops to below the required temperature
General
Control box that can be detached and mounted on separate stand at least 1.5 meters from incinerator at approximately 1.6 meter

heightItem 1
Incinerator model A

Burn Rate 65kg/h minimum

Weight (kg), please indicate:

Secondary Chamber

Gas Retention Time - 2 Seconds

Fuel - Diesel/LPG/LNG, please indicate

Power Supply for Control Box - 220V-240V 50Hz single phase

Minimum operating temperature 850 °C, please indicate

One year Spare Parts Package for complete maintainability

10m Hose Pipe, indicate length

I000 Litre Fuel Tank + Pipe System, indicate volume

Additional chimney extension, indicate height

Warranty, indicate no of years

Item 2
Incinerator model B

Burn Rate 150kg/h minimum

Weight (kg), please indicate:

Secondary Chamber

Gas Retention Time - 2 Seconds

Diesel/LPG/LNG, please indicate

Power Supply for Control Box- 220V-240V 50Hz single phase
Minimum operating temperature 920 °C, please indicate
One year Spare Parts Package for complete maintainability
10m Hose Pipe, indicate length
I000 Litre Fuel Tank + Pipe System, indicate volume
Additional chimney extension, indicate height
Warranty, indicate no of years

Item 3
Incinerator model C
Burn Rate 250kg/h minimum

Weight (kg) please indicate:
Secondary Chamber
Gas Retention Time 2 Seconds
Fuel Diesel/LPG/LNG, please indicate
Power Supply for Control Box 220V-240V 50Hz single phase
Minimum operating temperature 920 °C, please indicate
One year Spare Parts Package for complete maintainability
10m Hose Pipe, indicate length
I000 Litre Fuel Tank + Pipe System, indicate volume
Additional chimney extension, indicate height
Warranty, indicate no of years

High Temperature Waste Incinerator

Capacity at least (4000) kg/day ((Day=16 Working Hours))

Capacity at least (4000) kg/day ((Day=24 Working Hours))

With the following features:

*Automatic feeder as original part of the unit.

*Automatic ash / leftovers removal as original part of the unit.

*Water Injection System to control the temperature>

*Flue gas filtration system complying with EU.

*Continuous emission monitoring and recording system.

*It should include installation, testing, and staff training.

*6 nos. of heavy duty loading containers.



Item 4
HTW Incinerator model D
Burn Rate - 150kg/hour minimum
Weight (kg), please indicate:
Secondary Chamber
Gas Retention Time 2 Seconds
Fuel Diesel/LPG/LNG, please indicate
Power Supply for Control Box 220V-240V, single phase 50-60Hz
Minimum operating temperature 1200°C, please indicate

One year Spare Parts Package for complete maintainability

10m Hose Pipe, indicate length
1000 Litre Fuel Tank + Pipe System, indicate volume
Additional chimney extension, indicate height
Mobile Incinerator




Item 5
Mobile Incinerator model E





Burn Rate 50kg/h minimum



Weight (kg), please indicate:



Secondary Chamber



Gas Retention Time - 2 Seconds



Fuel - Diesel/LPG/LNG, please indicate



Power Supply for Control Box - 220V-240V 50Hz single phase



Minimum operating temperature 850 °C, please indicate



One year Spare Parts Package for complete maintainability
Mobile Incinerator


Item 6
Mobile Incinerator model F


Burn Rate 100kg/h minimum

Weight (kg), please indicate:

Secondary Chamber



Gas Retention Time - 2 Seconds



Fuel - Diesel/LPG/LNG, please indicate



Power Supply for Control Box - 220V-240V 50Hz single phase



Minimum operating temperature 850 °C, please indicate



One year Spare Parts Package for complete maintainability



10m Hose Pipe, indicate length

1000 Litre Fuel Tank + Pipe System, indicate volume

Additional chimney extension, indicate height

Warranty, indicate no of years
High Temperature Waste Mobile Incinerator
Item 7
HTW Mobile Incinerator model G
Burn Rate 100kg/h minimum
Weight (kg), please indicate:
Secondary Chamber
Gas Retention Time - 2 Seconds
Fuel - Diesel/LPG/LNG, please indicate

Power Supply for Control Box - 220V-240V 50Hz single phase

Minimum operating temperature 1200 °C, please indicate
Primary combustion
Diesel/LPG/LNG burning primary combustion chamber/primary combustion zone
Secondary combustion
Residence time in the secondary chamber not less than 2 seconds
Both primary and the secondary temperatures maintained until all the waste has been completely combusted
Chimney
Chimney with a minimum height of 4 meters above ground level
Minimum exit velocity of the emissions not less than 10 metres/second
Temperature Warnings
Audible and/or visible alarm to warn the operator when the secondary temperature drops to below the required temperature
General
Control box that can be detached and mounted on separate stand at least 1.5 meters from incinerator at approximately 1.6 meter

height
Warranty, indicate no of years

Orignal From: Diesel/LPG/LNG burning primary combustion chamber/primary combustion incinerator

Friday, January 13, 2017

install a diesel fired incinerator

incinerate mainly pharmaceuticals ( all types of dosage forms ... syrups, tablets, injectables ) medical consummabables, and also biological fluids ...
Capacity around 10 kg/ hour. install a diesel fired incinerator that can accommodate a batch load of up to 100 kg with a daily burning requirement of up to 500kg per 8 hour day. Industrial Incinerator to destroy
the pharmaceuticals waste like Alu, PVC,PVDC etc.Installation for burning of animal waste cost, presence, repayment terms where it is possible to buy in Russia? I am looking to for capacity between 200 -400kg
1.2FIELD PAINTING
Perform painting required for surfaces not otherwise specified, and finish painting of items only primed at the factory

1.3FIELD TRAINING
a. Submit [Six] complete copies of operating instructions outlining the step-by-step procedures required for system startup, operation and shutdown. Include in instructions the manufacturer's name, model number, service manual, parts list, and brief description of all equipment and their basic operating features. And [Six] complete copies of maintenance instructions listing routine maintenance procedures, possible breakdowns and repairs, troubleshooting guides, and simplified schematic diagrams for the system as installed.

3.6.Performance
Preheat the incinerator for 4 hours to reach the firing temperature of 982degrees C [1800] degrees F. Weigh and record the total charge weight. Charge the incinerator at the rated burning capacity in kg pounds per hour for a period of [4] hours and operate in accordance with the manufacturer's written instructions. Include in performance testing the operation of the mechanical charging facilities, the incinerator, the air pollution control equipment, the ash
handling equipment, and the operation monitoring facilities. Perform testing full scale for a full- operation cycle, and monitor performance to verify compliance with the contract requirements submit a report on monitoring results. Reduce the waste to a fine ash residue. Follow normal burnout procedure. After the incinerator has cooled, weigh the residue. The weight of the residue shall not exceed 5.0 percent combustible material of the total charge weight.
After clean-out, the incinerator shall not show any evidence of deterioration, such as shagged or spilling refractory, warping of parts, and discolored exterior paint.

•Control
Test the incinerator under actual firing conditions. Verify with testing that all controls function within the maximum and minimum limits for temperature or timing. Simulate actual unsafe conditions such as high temperatures and flame failure by reducing the settings for the activation of limit and safety controls.

•Shell Temperature
Operate the incinerator under normal load conditions for not less than 6 hours. After 6 hours, temperature readings of the outer shell, taken at not less than 5 random locations, shall not exceed the temperature limitation of paragraph furnace construction.
- capacity: 300-400 kg/hour
- Fuel syetem: Dual fuel( both oil and gas)

Orignal From: install a diesel fired incinerator

BIOHAZARD DISPOSAL INCINERATOR CONTAINERISED IN A 20 FT CONTAINER

BIOHAZARD DISPOSAL: CONTAINER

GENERAL INCINERATOR, IDEAL FOR INCINERATION OF VARIOUS TYPES OF WASTE, FULLY CONTAINERISED IN A 20 FT CONTAINER, TO INCLUDE BUILT-IN FUEL TANK AND GENERATOR.

TECHNICAL SPECIFICATIONS: COMBUSTION CHAMBER VOLUME (M3); 0.54 m3. SUGGESTED BATCH SIZE: 60 KG, BURN RATE: 69 KG PER HOUR, AVERAGE FUEL CONSUMPTION 13 KG PER HOUR, OPERATIONAL TEMPERATURE: 950-1320 CELSIUS, GAS RETENTION IN SECONDARY CHAMBER 0.5 SECS, WITH TEMP. MONITORING , AVERAGE ASH RESIDUE: 3%, THERMOSTATIC DEVICE: YES,
DIMENSIONS: EXTERNAL LENGTH (mm): 1520MM, EXTERNAL WIDTH (mm): 920MM, EXTERNAL HEIGHT (mm): 4020 MM
1. Incinerator for Bio-Medical Waste incineration needed
2. 50 kg/hr
3. 2 chambers must be there
4. temperature of primary chamber should be 850 degrees Celsius
temperature of secondary chamber should be 1200 degrees Celsius

Orignal From: BIOHAZARD DISPOSAL INCINERATOR CONTAINERISED IN A 20 FT CONTAINER

Thursday, January 12, 2017

an animal cremator

an animal cremator for our business in malaysia.currently we are doing individual private cremation and mass cremation for pets as well as medical waste.an incinerator which is capable of burning between 3 to 5 tonnes per day of mixed waste products, plastics, rubber, flammable putrescible waste, medical waste, rubber tyres, paper and cardboard, textiles, green timber waste etc. As some of the waste products will contain non-flammable solids, the incinerator should be capable of extracting those materials probably via a rotary kiln process.

It is not intended to use any fuel, such as oil or diesel, to promote the burning of the waste, as the waste products are required to be incinerated using a free burning process. Hot air however from a downstream process will be available to increase the incinerator temperature and burning rate as required. Very high temperatures in the incinerator are not necessary and are not required.

The burning of the waste products is expected to produce toxic emissions which will be cleaned via other existing downstream processes and a Post Combustion process in the incinerator is therefore not required.

The incinerator should be capable of accommodating an automatic waste feed process.Incinerator Specification

S. No.
Description


1
Feeding Capacity
100 Kg.

2
Burning Capacity
50 Kg. / Hour

3
Feed Mode
Manual

4
Fuel
Diesel Oil

5
Incinerator Type
Dual Combustion Chamber with Built in Smoke Filter ( Dry Scrubber )

6
Chimney Material
Non Corrosive / Corrosion Resistant Preferably Stainless for longer Life (Height 5-7 Meter)

7
Burners
High Quality European CE Certified Oil Burner

8
Control Panel
Standard PLC Control Panel

9
Power Supply
220/380 Volt Ac 50 Hz.

10
Oil Tank Capacity
200~~ 300 Litre

11
Burning Chamber
Fire Brick, Refractoy Brick, Concrete

Orignal From: an animal cremator